QB explosion proof overhead crane is a kind of lifting equipment designed for flammable and explosive gas or dust environments. Its main parts are made of explosion-proof structure and materials, which meet the strict requirements of the country and the industry for the explosion-proof level. It is widely used in the petroleum, chemical industry, natural gas, military industry, pharmaceutical industry, and other special industries that have very high requirements for safety.
QB Explosion Proof Overhead Crane
The explosion-proof performance of all motors and electrical appliances of the explosion-proof hook overhead crane complies with GB3836.2-2000 “Explosion-protected electrical equipment for explosive gas atmospheres - Part 2:Flameproof enclosure 'd”. The overall performance of the crane complies with the provisions of the standard JB/T5897-2006 "Explosion-proof overhead cranes". The explosion-proof marks are ExdIBT4 and ExdICT4, respectively.
Components of Explosion Proof Overhead Crane
Main beam and end beam: double beam structure, welded with high-quality steel, optional anticorrosion coating treatment;
Explosion-proof electric hoist or hoisting mechanism: the core components in line with the explosion-proof norms, lifting capacity of 5 ~ 100 tons above;
Running mechanism: including explosion-proof drive motor, explosion-proof brake, and reducer;
Electronic control system: explosion-proof electrical control box, cable, explosion-proof switch, explosion-proof lighting system;
Safety system: explosion-proof Limiters, anti-collision devices, load limiters, and so on.
Explosion-proof electric hoist type selection:
Weihua can recommend the most suitable type of explosion-proof electric hoist according to the customer's actual application environment, helping your enterprise to improve operational efficiency and maintenance convenience.
BCD /BMD type explosion-proof wire rope electric hoistHB Electric Explosion-Proof Wire Rope HoistLow-Headroom Explosion Proof Electric HoistEuropean Explosion Proof Electric Hoist
BCD type explosion-proof electric wire rope hoist: suitable for medium load conditions, using high-strength wire rope, with good stability and durability.
BMD typeexplosion-proof electric wire rope hoist: has a double-speed switching function, in the lifting process, can be switched according to the needs of fast or slow mode, suitable for accurate positioning and flexible lifting has high requirements for application scenarios, such as precision equipment installation, easy-to-shake material handling, and so on.
Explosion-proof low headroom hoists: designed for plants with restricted lifting space or working areas with limited structural height, the compact structure effectively reduces the overall height of the machine and improves the utilization rate of the lifting height, which is suitable for special environments such as clean rooms, laboratories, and underground pipe corridors.
HB type explosion-proof two-speed electric hoist: combining the explosion-proof performance of BCD and the two-speed function of MD, it supports precise lift control and load fine-tuning operation, and it is suitable for explosion-proof areas with higher requirements for smoothness and safety of operation, such as chemical plant workshops, dangerous goods packaging areas, and so on.
New Design Explosion-Proof Hoist: Adopting a modularized design, it is equipped with intelligent monitoring, a variable frequency drive, and automatic fault diagnosis, among other features. This hoist offers advantages such as a high protection level, low noise, and long life, making it widely used in heavy-duty, multi-frequency operation or intelligent factory scenarios.
Application
QB explosion proof overhead cranes offer excellent explosion-proof performance and reliability, making them the ideal solution for material handling in hazardous areas. It is widely used in various industrial environments that require a high safety level. The following are its typical application industries and scenes:
Petroleum refineries: used in crude oil storage tanks, oil refining equipment lifting.
Chemical production workshop: handling containers and equipment of flammable gases and chemicals.
Natural gas stations and filling stations: pressure vessel or pipeline installation operations.
Pharmaceutical industry: used in clean rooms where dust or organic solvents exist.
Military and arms warehouses: high-risk material handling environments that require strict explosion-proof requirements.
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Types of Explosion Proof Overhead Cranes
Explosion-proof Overhead Crane can be subdivided into many types according to different structural forms, usage scenarios, and control methods. Different types of Explosion-proof Overhead cranes can be adapted to different loads, operating frequencies, and environmental risks, and Weihua can customize the structure, explosion-proof level, protection design, and operation mode according to the customer's working conditions. The following is the classification of the main types, their characteristics, and typical application scenarios, so that users can make a reasonable selection according to their needs of the user Please check the following types:
Suitable for medium and light loads (generally below 20t);
Saves building space, suitable for workshops with a small span or limited height.
Suitable for daily material handling in small chemical factories, pharmaceutical workshops, oil and gas storage areas, etc.
2. Double Girder Explosion-proof Crane
Strong load carrying capacity, high structural stability.
Can be equipped with various explosion-proof electric hoists or lifting mechanisms.
Wide range of lifting height and span, suitable for heavy-duty working conditions.
Widely used in petroleum refineries, large-scale chemical plants, military warehouses, energy stations, and other occasions where heavy equipment or containers need to be handled.
3. Explosion-proof Hook Overhead Crane
Equipped with an explosion-proof hook crane, suitable for lifting all kinds of shaped or irregular objects;
Reliable explosion-proof protection system supports precise lifting.
Commonly used in natural gas stations and dangerous goods storage areas for lifting, maintenance, or replacement of equipment.
4. Explosion-proof Grab Overhead Crane
Equipped with an explosion-proof grab, it is suitable for handling bulk materials (such as coal powder, chemical raw materials, metal chips, etc.);
It can carry out automatic gripping and unloading operations to improve efficiency.
Rugged structure, suitable for high-frequency operation.
Suitable for dusty and explosive environments, such as metallurgical plants, coal chemical enterprises, waste disposal centers, etc.
5. Explosion-proof Magnetic Overhead Crane
Equipped with explosion-proof electromagnetic suction cups, it is specially used for handling magnetic metal materials such as steel plates, steel pipes, steel coils, etc..
It can be equipped with an explosion-proof transformer, cable reel, and other equipment to enhance the flexibility of operation.
It is used in areas where there are explosion hazards, such as iron and steel smelting, metal warehouses, military steel storage and transportation, and so on.
6. Intelligent Explosion-proof Overhead Crane
Equipped with remote monitoring, intelligent diagnosis, anti-collision, and other functions;
Supports automatic operation, path planning, and operation authority management;
Higher safety level and operation and maintenance efficiency.
It is suitable for modernized and intelligent factories or dangerous goods automatic handling production lines, such as large-scale chemical plants and petrochemical centralized control areas.
Custom Explosion Proof Overhead Crane Solutions
If you are working in an environment where flammable and explosive gases, dust or other hazards exist, it is very important to choose an explosion-proof overhead crane that meets the safety standards. Weihua specializes in customized Explosion Proof Overhead Crane, and can customize a high-safety and high-performance lifting solution according to your industry characteristics, site conditions, explosion-proof rating, and operational needs. Weihua specializes in the development of customized Explosion Proof Overhead Cranes, which can be tailored to your industry characteristics, site conditions, explosion-proof rating, and operational needs, to create a high-safety and high-performance lifting solution. Feel free to contact us for customized solutions.
QB Explosion Proof Overhead Crane Diagram
Please refer to the following tips to provide relevant information:
Basic parameters: including lifting capacity, span, lifting height, etc..
Explosion-proof grade customization: Ex d IIB T4, Ex d IIC T4, etc.;
Protection design: corrosion-resistant, dust-resistant, moisture-proof, and other additional protection designs;
Customized spreader options: non-standard spreader or fixture matching, such as bucket clamps, swivel hooks, multi-point spreaders, etc..
Operation speed adjustment: frequency conversion control, Intelligent options such as double-speed lifting;
Environmental adaptability design: such as high-temperature zone, low-temperature zone, and explosion-proof clean room.
Spécifications
Capacité de levage
5t
10t
16t
20t
32t
50t
75t
La portée
10.5~31.5m
Les signes de l'antidéflagrance
ExdIIBT4(ExdIICT4)
Vitesse
Levage (m/min)
5
4.3
4.2
4.1
3
1.9
Déplacement du palan électrique (m/min)
19.6(14.6)
20.5(14.6)
20.5(13)
20.5(13)
20(12.3)
20(12.3)
19.1(15.3)
Traveling a crane
22.3(12)
22.3(12)19(14.5)
19(14.5)17(14.5)
19(14.5)17(14.5)
17(14.5)19.4(14.5)
19.4(14.4)
19.3(14.4)
Traveling of a crane
43kg/m
43kg/m ou QU70
QU70 ou 90*90
QU80 ou 90*90
QU100
Modèle opérationnel
Crane rail recommendation
Obligation de travail
A4
Alimentation électrique
Selon vos demandes
Caractéristiques
Explosion-proof design of the whole machine
Including motor, electric control system, such as brake, coupling, operating device, etc. all adopt explosion-proof treatment to meet the standard of Ex d IIB T4 and above grade.
Dust and poison prevention
Dust explosion-proof products are suitable for all kinds of combustible dust and T4 requirement areas, effectively preventing dust and harmful gases from entering the crane interior and affecting the normal operation of the equipment.
Sûre et fiable
Equipped with explosion-proof limits, explosion-proof cables, explosion-proof lamps and explosion-proof operation button boxes to ensure the absolute safety of the operating environment.
Strong stability
The double main beam structure improves the carrying capacity and structural strength to meet the needs of medium and heavy lifting conditions.
Various operation modes
It can be equipped with cab, ground wired control or explosion-proof wireless remote control to adapt to different operation scenarios.
Smooth operation
Adopting low noise operation mechanism, smooth starting and braking, reducing the risk of explosion.
Weihua provides one-stop customized solutions for you!
As a leading manufacturer of lifting equipment in China, Weihua has rich experience in the design and manufacture of explosion-proof cranes, and supports the whole process of services from scheme design, structure optimization, component selection, manufacturing, and assembly to on-site commissioning. We can customize the QB explosion-proof overhead crane solution according to the customer's site conditions and explosion-proof requirements to ensure stable, safe, and efficient operation of the equipment in high-risk environments.
Welcome to contact us for professional technical support and customized suggestions. Weihua makes explosion-proof lifting safer and smarter.