41 Ton Rail Mounted Gantry Crane Exported to Kuwait: Port Cargo Handling Case Study

Weihua exported two 41 ton rail mounted gantry cranes (RMG) to Kuwait for container and cargo handling at a port. The cranes run on fixed rails above the container yard. Each crane uses a container spreader to stack containers and to load or unload container trucks. The main structure was fabricated in China and shipped in bolted sections for on-site assembly.

Project Facts

ObjetDétails
ProduitRail Mounted Gantry Crane (RMG), container type
Rated capacity41 t
Quantity2 units
DestinationKuwait
ApplicationPort container and cargo handling
CustomerPort operator in Kuwait (name not disclosed)
FabricantGroupe Weihua
DeliveryMain structure shipped in bolted sections

What Is a Rail Mounted Gantry Crane Used for in Ports?

An RMG stacks and retrieves shipping containers in a container yard and transfers them to and from container trucks. It travels on fixed rails, so its path is precise and repeatable. It is powered through a cable reel, which suits continuous yard work and keeps energy cost per move predictable.

For port cargo handling, this gives a terminal three practical benefits:

  • Dense stacking: Containers are stacked in tight blocks, which makes good use of yard area.
  • Repeatable cycles: A fixed track and electric drive support high-frequency handling.
  • Electric operation: No diesel engine on the crane, so fewer engine-related maintenance items.

How the Crane Is Configured

The crane is a portal-type gantry with a box-section main girder, a trolley and a container spreader. Power reaches the moving crane through a cable reel on the structure. Staircases and walkways run along the legs and girder for maintenance access. The structure is finished in Weihua’s high-visibility yellow-orange paint, which also helps with visibility in a busy yard.

Two Numbered Cranes on a Container Yard Poursuivre

The two cranes carry numbers 1 and 2 on their structures. They run on rails through the container blocks, with truck lanes beside the stacks.

Typical RMG Specifications (Reference)

Span, lifting height and speeds are set for each project from the yard layout. The table shows typical values for a 40 t class container RMG.

ParamètresTypical range
Rated capacity40 t class, under the spreader
La portée20–40 m, set by yard block width
Hauteur de levage10–18 m, set by stacking height
Obligation de travailA6–A7 for high-frequency port duty
Alimentation électriqueCable reel, voltage and frequency per local grid
Lifting deviceISO container spreader, 20 ft / 40 ft

Typical values for reference. Final parameters are set for each project.

How to Specify the Span and Lifting Height of a Container RMG

Span and lifting height decide how much of your yard the crane can use, so confirm them before you request a quote.

Span. Span is the distance between the two rail centres. It is set by the number of container rows you want under the crane, plus the truck lane. A wider span stacks more rows per crane but needs a heavier girder and stronger rail foundations.

Lifting height. Lifting height must clear the tallest stack plus the container being moved. A standard high-cube container is about 2.9 m tall. For a “1 over 4” stacking plan, the lifted container passes over four stacked tiers, so the hook height has to cover five container tiers plus the spreader and a safety margin. That is why a 40 t class RMG for four-high stacking typically needs a hook height of around 15 m.

Duty class. Cranes that work every shift handle many lifts per hour. High-frequency port work usually calls for A6 to A7 duty, which affects motors, brakes, wheels and gearboxes.

Rail and foundation. Wheel loads from the crane pass into the rails and the ground, so the rail beam and foundation must be checked against the crane’s wheel load data.

Operating Environment: What to Specify for Gulf Ports

Ports along the Arabian Gulf combine high temperatures, airborne dust and salty humid air. When you order a crane for this region, specify these points up front:

  • Motor and electrical cooling: Ask for motors and electrical cabinets rated for high ambient temperature.
  • Enclosure protection: Choose an ingress protection (IP) rating suited to dust and humidity.
  • Corrosion protection: Specify a coating system for coastal exposure, and check the paint thickness and surface preparation.
  • Power supply: Confirm local voltage and frequency so the cable reel and electrical system match your grid.

How the Cranes Were Prepared for Export Shipment

A crane of this size cannot travel in one piece. The girder is built in sections with bolted splice plates, so the crane can be assembled at the destination port with little on-site welding.

Legs, trolley and other assemblies are loaded separately and secured on heavy-duty trailers for road transport to the loading port.

“Port yards need cranes that run all day with predictable handling cycles. For this Kuwait project, we delivered 41-ton rail mounted gantry cranes in transport sections, so the customer can assemble them on site.”
— Weihua Group, Overseas Business Division

Typical Installation and Commissioning Process for a Sectional RMG

Sectional shipment makes transport easier, but the crane still needs careful assembly on site. A typical process looks like this:

  1. Check rails and foundation: Confirm rail gauge, straightness and level before the crane arrives.
  2. Position legs and girder: Lift the legs and the girder sections into place with mobile cranes.
  3. Bolt the splices: Tighten the splice plates to the specified bolt torque and record it.
  4. Install electrical equipment: Mount the trolley, cable reel, cabinets and cab, then connect and test the wiring.
  5. No-load test: Run all motions (lifting, trolley travel, gantry travel) without load.
  6. Load test: Test with rated load under the applicable standard and the customer’s acceptance requirements.

This is a typical sequence, not the recorded timeline of this project.

RMG vs RTG: Which Port Crane Do You Need?

 RMG (Rail Mounted)RTG (Rubber Tyred)
TravelFixed railsRubber tyres, can change blocks
PuissanceCable reel (electric)Diesel generator or electric
Yard useDense blocks, fixed layoutFlexible layout, more yard width
Best forHigh-volume, fixed yard blocksChanging layouts, multiple blocks

Choose an RMG when the yard layout is fixed and handling volume is high. Choose an RTG when the crane must move between blocks.

FAQ

What is a 41 ton rail mounted gantry crane used for?
It stacks and moves shipping containers in port and rail yards, and loads or unloads container trucks.

What is the difference between an RMG and an RTG?
An RMG runs on fixed rails with electric power. An RTG runs on rubber tyres, so it can change blocks but needs more yard space.

Can Weihua ship gantry cranes in sections for overseas projects?
Yes. Large girders are built in sections with bolted splice plates for road transport and on-site assembly.

What information do I need to send for an RMG quote?
Container types, yard block width, stacking height, duty requirement and the local power supply.

Related Products and Projects

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