8 единиц однобалочных мостовых кранов грузоподъемностью 10 тонн экспортированы в цех по изготовлению стальных конструкций — Чили, 2026 год.

8 Units
Quantity Exported
10 тонн
Грузоподъемность
A3 / A5
Класс долга
Chile
Destination

1. Project Background: Overhead Crane for Steel Workshop in Chile

In 2026, our team successfully completed the export of 8 units of 10 ton single girder overhead crane to a steel structure fabrication workshop in Chile. This project demonstrates our capability as an ISO-certified, factory-direct crane manufacturer providing complete turnkey crane solutions to demanding industrial environments worldwide.

The Chilean client operates a large-scale steel structure fabrication plant producing H-beams, columns, and welded frames for the construction sector. Their production floor spans over 12,000 m². They required a reliable, high-efficiency workshop material handling crane system to replace forklift-based operations.

Project Summary

This export case covers the design, manufacturing, pre-shipment inspection, international shipping,

and commissioning guidance for 8 units of EOT crane 10 ton (Electric Overhead Travelling Crane),

configured specifically for a steel structure workshop in Santiago, Chile.

2. Technical Specifications: 10-тонный мостовой кран с однобалочной конструкцией

Every unit was engineered to the client’s workshop layout and heavy-duty crane for metal fabrication workshop requirements. Full technical specifications per unit:

ПараметрСпецификация
Crane TypeSingle Girder EOT Overhead Crane (Bridge Crane)
Грузоподъемность10 Ton (10,000 kg)
Пролет18 m – 24 m (customized per bay)
Высота подъема6 m – 12 m (per workshop column height)
Класс долгаA3 / A5 (ISO 4301, FEM 1.001)
Тип подъёмникаCD1/MD1 Electric Wire Rope Hoist
Скорость подъема8 m/min (main) / 0.8 m/min (micro)
Crane Travel Speed20 м/мин
Скорость троллейбуса20 м/мин
Control SystemPendant Control + Wireless Remote Control
Блок питания380V / 50Hz / 3-Phase (adjustable)
Main Girder MaterialQ355B High-Strength Structural Steel
End Truck WheelsHardened Forged Steel, 4-Wheel Design
ElectrificationFestoon Cable System (crane & trolley)
Safety DevicesOverload limiter, limit switches, emergency stop, anti-collision
Design StandardGB/T 3811, FEM, ISO, CE available
Surface TreatmentShot blasting Sa2.5 + Epoxy primer + Topcoat

3. Why Single Girder Design? Lifting Solution for Steel Fabrication

The single girder overhead crane was selected for the following key reasons:

  • Cost efficiency: Single girder construction reduces unit cost and shipping weight — critical for an 8-unit international shipment to Chile.
  • Sufficient for 10-ton duty: At 10-ton capacity with A3–A5 duty class, the single girder bridge crane fully meets the load cycle requirements of a steel structure fabrication workflow.
  • Lower building load: The lighter self-weight places less dead load on the workshop’s runway beams and support columns.
  • Ease of installation: Single girder EOT cranes assemble faster on-site, reducing commissioning time significantly.
  • Adequate hook approach: With the wire rope hoist mounted under the main girder, hook approach dimensions suit all steel handling tasks.

“For 10-ton or below applications in a workshop material handling environment with moderate duty cycles, a well-engineered single girder EOT crane delivers the optimal balance of performance, reliability, and total cost of ownership.”

4. Duty Class: A3 vs A5 for Steel Workshop Applications

Correct selection of crane duty class A3/A5 (ISO 4301 / FEM 1.001) determines the structural fatigue life and component rating of every part of the bridge crane system. Two configurations were deployed:

A3 Duty Class — 4 Units

Assigned to workshop bays performing light-to-moderate lifting cycles, primarily moving finished assemblies and storing raw material. Estimated 125,000–250,000 load cycles over design life.

A5 Duty Class — 4 Units

Assigned to high-throughput fabrication bays operating across double-shift production. Suitable for 500,000+ load cycles. Reinforced end trucks, higher-grade gearboxes, and Class M5 wire rope hoists specified.

5. Control System: Pendant and Wireless Remote

All 8 units were equipped with a dual-mode crane control system (pendant + remote), standard for modern workshop crane systems in dynamic fabrication environments.

Push-Button Pendant Control

IP65-rated pendant with 8-direction travel buttons, hoisting up/down, emergency stop, and horn. Fail-safe design ensures all movements halt on pendant disconnect. Cable length customized per workshop floor height.

Wireless Remote Control

2.4 GHz frequency-hopping radio remote, rechargeable battery, 100 m operating range. Allows operators to maintain safe distance from suspended loads during precision steel beam placement — critical in a steel structure workshop environment.

Safety Interlocks & PLC Protection

All units include: overload limiters (electronic load cell), upper/lower limit switches, end-of-travel buffer stops, phase-loss protection, and short-circuit breakers — fully compliant with international heavy-duty lifting solution safety standards.

6. Export Process: From Order to Installation in Chile

As a full-service turnkey crane solution supplier, our export workflow followed a rigorous 5-stage process:

  1. Technical Consultation & Custom Design  Site drawings review, CAD span/height confirmation, duty class analysis, power supply verification for Chile (380V/50Hz). Full GA drawings submitted for client approval.
  2. Manufacturing & Quality Control  ISO 9001:2015 certified factory. Welding inspection per AWS D1.1, NDT testing on main girder welds. Load test at 125% rated capacity (12.5 tons) before dispatch.
  3. Pre-Shipment Inspection (PSI)  Third-party inspection covering mechanical, electrical, and safety verification. Full documentation: CE certificate, test report, packing list, commercial invoice, BOL, and Spanish-translated operation manuals.
  4. Packaging & International Shipping  Main girders on flat-rack containers; components in 20’/40’ containers with anti-corrosion wrapping and steel-frame crating. FOB / CIF / DDP terms available. Port: San Antonio / Valparaíso, Chile.
  5. On-Site Technical Support & Commissioning  Remote video commissioning guidance with bilingual assembly manuals. On-site engineer dispatch available on request. Final load test and handover documentation completed.

7. Why Our Company Was Selected for the Chile Market

Competing in the crane supplier for Chile market demands more than price. The client evaluated five international bidders and selected us based on:

  • Over 15 years of documented export projects across 60+ countries as an experienced crane manufacturer
  • Full in-house production of structural steel fabrication, machining, and electrical assembly — no sub-contracting
  • Ability to issue CE Declaration of Conformity and provide Spanish-language documentation for Chilean customs
  • Familiarity with Chilean import regulations, SAP (Servicio Nacional de Aduanas) requirements, and container logistics to Chilean ports
  • Competitive lead time of 35–45 days for a batch of 8 units
  • Post-sales support including spare parts supply, remote troubleshooting, and extended warranty

8. Project Outcomes & Client Feedback

Following full installation across all 8 workshop bays, the Chilean client reported the following outcomes within the first 90 days:

  • Material handling efficiency improved by approximately 40% compared to the previous forklift-based system
  • Zero load-path incidents or safety events since installation
  • All 8 units of the single girder overhead crane operating within rated parameters and specified duty cycles
  • Positive feedback on wireless remote control for safer, more precise steel beam placement during welding operations
  • Client has since submitted a follow-on inquiry for 4 units of 16-ton double girder cranes for a new workshop expansion
клиент-визит-Вэйхуа

9. FAQ: 10 Ton Single Girder Overhead Crane Export

What is the standard span range for a 10 ton single girder overhead crane?

Standard spans range from 7.5 m to 28.5 m. Custom spans are available with engineering review. For this Chile project, spans between 18 m and 24 m were utilized across 8 workshop bays.

What is the difference between A3 and A5 crane duty class?

A3 (M3/M4 in FEM terms) is suited for light-to-moderate use; A5 (M5/M6) is for continuous, intensive industrial operations. Correct duty class selection directly affects structural life, gearbox rating, and hoist classification.

Can you customize the crane for Chile's power supply (220V/380V, 50Hz)?

Yes. All units can be configured for local supply voltage. Frequency converters, motor ratings, and transformer matching are handled during the electrical design phase.

What documents are provided for export to Chile?

Commercial invoice, packing list, bill of lading, certificate of origin, CE declaration, factory test report, load test certificate, and operation manuals. Spanish translations available on request.

Do you provide on-site installation support overseas?

We provide comprehensive remote commissioning support via video call with bilingual assembly drawings as standard. On-site engineer dispatch is available as an additional service.

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