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How Much Does an Overhead Crane Cost?

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Overhead cranes are an efficient material handling solution that plays a vital role in industrial production. When purchasing overhead cranes, price is usually the primary concern for customers. However, a combination of factors such as tonnage, structure, certifications, transportation, and maintenance means that a seemingly simple quote hides a complex cost structure. This article will introduce the main types of overhead cranes and detail the key factors affecting their price, helping you make the right investment decision.
 

What is an overhead crane?

An overhead crane is a type of lifting equipment widely used above workshops, warehouses, and material storage yards, primarily for lifting materials. Its structural feature is that it spans across the work area, with both ends built on concrete columns or steel structures, resembling a bridge in shape, hence the common names "bridge crane" or "elevated crane." Based on the design of the main beam, it can be divided into single-girder overhead cranes and double-girder overhead cranes. Please continue reading:

Single-girder Overhead Crane Types

  • Design features: Utilizes a single-girder main girder, resulting in lighter weight and a more compact structure.
  • Application scenarios: Suitable for light to medium load operations in workshops, warehouses, assembly lines, and other spaces with limited space. High cost-effectiveness and easy installation.

Single-girder Overhead Crane Price

Single Girder Overhead CraneSpan(m)Lifting Height(m)Price(USD)
1 ton7.5~31.56~30$2200~40000
2 ton7.5~31.56~30$2500~40800
3 ton7.5~31.56~30$2600~41000
5 ton7.5~31.56~30$3000~41500
10 ton7.5~31.56~30$4000~45000
16 ton7.5~31.56~30$5000~48000
20 ton7.5~31.56~30$6000~50000
25 ton7.5~31.56~30$8000~56000

Notice: The above prices are for reference only. The specific prices are subject to the actual specifications.

Double-girder Overhead Crane Types

  • Design features: Employs two parallel bridges, providing better stability and higher load-bearing capacity.
  • Applications: Suitable for heavy-duty operations such as steel mills, foundries, ports, and construction sites. Capable of handling large, heavy objects, typically equipped with auxiliary lifting mechanisms for increased flexibility.

Double Girder Overhead Crane Price

Double Girder Overhead CraneSpan(m)Lifting Height(m)Price(USD)
1 ton7.5~31.56~30$4000-60000
2 ton7.5~31.56~30$4500-62000
3 ton7.5~31.56~30$5000-66000
5 ton7.5~31.56~30$5800-72000
10 ton7.5~31.56~30$6500-79000
16 ton7.5~31.56~30$7800-86000
20 ton7.5~31.56~30$8600-95000
25 ton7.5~31.56~30$9800-110000

Notice: The above prices are for reference only. The specific prices are subject to the actual specifications.

How Much Does an Overhead Crane Cost? A Complete Guide to Cost Factors

The prices listed above are only the initial purchase price. The cost of a bridge crane covers all investments required throughout its entire lifecycle, including acquisition, transportation, installation, maintenance, and operation.

1.Initial Purchase Price of a Bridge Crane

The initial price of a bridge crane is influenced by several factors, including:

  •  Crane Type: Single-girder cranes are generally better suited for light to medium loads, while double-girder bridge cranes are better suited for heavy-duty applications but are more expensive.
  •  Load Capacity: Higher load capacity requires stronger materials and more advanced components, thus increasing the price of a bridge crane.
  •  Span and Lifting Height: Larger spans and higher lifting heights involve more structural and engineering work, increasing the price of a bridge crane.
  •  Operating Environment: Harsh conditions (such as high temperatures, corrosive or explosive environments) require special designs, which increases the price of a bridge crane.
  •  Control System: Basic drop-type control systems are less expensive, while remote control systems or cab control systems are more expensive.
  •  Customization: Customization, such as special hooks, trolleys, or loading/unloading devices, increases the total price of a bridge crane.

2.Transportation Costs for Overhead Cranes

Transportation costs represent a significant portion of the total investment, especially for large, custom-built bridge cranes. These costs include:

Distance from the manufacturer: The greater the distance, the higher the freight costs. International freight may also incur additional charges such as customs duties, port fees, and taxes.

Size and weight of crane components: Heavier or oversized components require specialized transportation methods, such as flatbed trucks, modular trailers, or containers.

Transportation methods: Options include road, rail, sea, or air freight. Air freight is faster but significantly more expensive than sea freight.

3.Overhead Crane Installation Costs

Structural Modification: Reinforcing or extending the building to support the crane.

Labor Costs: Hiring certified professionals for crane assembly, calibration, and installation.

Testing and Commissioning: Ensuring the crane meets operational and safety standards.

4.Overhead Crane Operating Costs

Energy Consumption: Energy costs can vary significantly depending on the crane's capacity and frequency of use.

Operator Training: Skilled operators are crucial for the safe and efficient use of the crane. Training programs and certifications can be an ongoing expense.

5.Overhead Crane Maintenance and Repair Costs

Inspection: Regular inspections according to safety standards to detect wear and tear.

Parts Replacement: Components such as motors, cables, and brakes require regular replacement.

Lubrication and Cleaning: Ensuring smooth operation and extending the crane's lifespan.

Downtime: Costs incurred due to downtime for repairs or maintenance.

When purchasing a bridge crane, the total cost should be considered in addition to the initial purchase price. While the lower initial price may seem attractive, cranes equipped with higher quality components, more energy-efficient models, and more reliable performance can reduce long-term costs and improve operational efficiency.

Conclusion

To summarize, the price of overhead cranes is affected by many factors such as tonnage, span, driving mode, brand positioning, additional features, etc. The price range varies from several thousand to hundreds of thousands of US dollars. It is recommended that when you are shopping for a bridge crane, you compare the technical solutions and full-cycle costs of 3-5 overhead crane suppliers for a comprehensive evaluation, taking into account the actual working conditions and frequency of use. If you need a specific bridge crane quotation, please contact Weihua's professional team to provide load calculation, program selection, quotation, etc.

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