16T Double Girder Overhead Crane Exported to Australia: Used for Paper Mill Roll Handling

Weihua has exported a 16-ton double girder overhead crane to a paper mill in Australia. The crane lifts, transfers and positions heavy paper rolls between the storage area, the roll stands and the production line, giving the plant a smoother and more controlled material flow.

Descrição geral do projeto

ItemDetails
EquipmentDouble girder overhead crane (EOT crane)
Capacidade nominal16 t
DestinoAustralia
IndustryPaper manufacturing
AplicaçãoPaper roll lifting, transfer and positioning
ControlWireless remote control and pendant

Application: Paper Roll Handling

Paper rolls are heavy, soft-edged and easy to damage. Shock, swing or an abrupt stop can deform the roll edge or mark the surface, which means lost material and rework. Rolls also have to be set down precisely on roll stands and at unwinding positions, often in tight rows.

In this project, the crane serves the roll storage zone and the production area. The operator picks up a roll with a lifting beam, carries it along the bay and places it at the target position with minimal swing. Compared with forklifts, overhead handling keeps the aisles clear and lowers the risk of collisions between vehicles and people on the floor.

Why a Double Girder Crane for Paper Rolls

At 16 tons and continuous production duty, a double girder design has clear advantages:

  • Rigid structure. Two box-type main girders keep deflection low across the span, which supports smooth trolley travel and more accurate roll placement.
  • Space for a lifting beam. The double girder layout normally provides more hook height and trolley capacity, which suits a roll lifting beam or C-hook attachment.
  • Suited to continuous duty. Production lines run long shifts. A double girder crane handles frequent lifting better than a light-duty design.
  • Easier maintenance. Walkways along the girders allow safe inspection and servicing of the trolley and electrical parts.

Double Girder vs Single Girder Cranes for Paper Mills

FatorViga duplaViga única
Typical capacity rangeSuits 16 t and above wellUsually lighter loads
Hook heightHigher, more room for a lifting beamMore limited
Rigidity over long spansBetterLower
Duty suitabilityContinuous, multi-shift operationLight to medium duty
Walkway and maintenance accessWalkway along the girderLimited
Custo inicialHigherLower

For a 16-ton load with a roll lifting beam and regular production use, a double girder crane is the more dependable choice. A single girder crane can suit lighter rolls, shorter spans and occasional handling.

Configuração do guindaste

ParâmetroEspecificação
Capacidade nominal de elevação16 t
Crane typeDouble girder box-type overhead crane
Span22,5 m
Altura de elevação9 m
Duty classA5 (FEM 3m / ISO M5)
Velocidade de elevação0.8–8 m/min, variable frequency
Velocidade de deslocação do carrinho2–20 m/min, variable frequency
Velocidade de deslocação da grua3–30 m/min, variable frequency
Método de controloWireless remote control and pendant
Alimentação eléctrica415 V, 3-phase, 50 Hz
Lifting attachmentLifting beam for paper rolls

Key Design Features

Smooth Motion Control

Variable frequency drives on the hoisting, trolley and crane travel motions give soft starting and stopping. This reduces load swing, protects the roll surface and makes fine positioning easier.

Rigid Box-Type Girders

The main girders are welded box structures with internal diaphragms, designed to keep deflection within standard limits so the trolley runs steadily under full load.

Reliable Hoisting Mechanism

The open-winch trolley carries the hoist, wire rope and hook block. Matched motor, reducer and brake components provide stable lifting and dependable braking.

Flexible Operator Control

The operator can control the crane by wireless remote while walking beside the load, keeping a clear view of the roll, the stand and nearby staff. A pendant serves as a backup.

Lifting Attachments for Paper Rolls

The crane is only one part of the handling system. The attachment decides how safely a roll is picked up:

  • Core shaft lifting beam. A shaft passes through the roll core and the crane lifts it by the shaft ends. It suits rolls with a core and keeps the roll surface untouched.
  • C-hook. A C-shaped hook slides into the core. It is quick to use for horizontal rolls and is common in storage areas.
  • Roll clamp. Clamping arms grip the roll from outside. It suits rolls without accessible cores, but the clamping force must be controlled to avoid marking the roll.

The right choice depends on roll diameter, core size, weight and how rolls are stored. It should be confirmed together with the crane's rated capacity and hook height.

Proteção de segurança

The crane is equipped with the protection functions expected in a busy production area:

  • Overload limiter
  • Upper and lower hoisting limit switches
  • Trolley and crane travel limit switches
  • Rail-end buffers
  • Emergency stop
  • Warning sound and light during crane travel

Maintenance Tips for Cranes in Paper Mills

Paper mills often have high humidity, fine paper dust and continuous operation. A simple routine keeps the crane reliable:

  1. Before each shift: check the hook, wire rope, limit switches, emergency stop and warning devices.
  2. Weekly: inspect the brakes, the wheels and rails, and the remote control.
  3. Regularly: lubricate the wire rope, gearboxes and wheel bearings according to the manual, and clean dust from motors and electrical cabinets.
  4. Periodically: arrange a full inspection of girder welds, fasteners and electrical connections by qualified personnel.

Follow the operation manual and local safety regulations for inspection intervals.

What to Check When Specifying a Crane for Paper Rolls

If you are planning a similar project, confirm these points before choosing a crane:

  1. Rated capacity. Include the roll weight plus the weight of the lifting beam or attachment, not the roll alone.
  2. Hook height. Roll diameter, lifting beam height and stacking height together determine the lifting height needed.
  3. Positioning accuracy. Variable frequency drives reduce swing and help place rolls precisely.
  4. Duty class. Base it on lifts per hour and shifts per day, not on capacity alone.
  5. Environment. Humidity, dust and temperature affect motors, electrical parts and coating choices.
  6. Building layout. Runway length, column spacing and roof clearance define the span and the crane's overall dimensions.

Installation Support

Weihua supplies general assembly drawings, runway and electrical requirements, and an operation and maintenance manual, and can provide remote guidance for installation and commissioning.

FAQ

What type of crane is best for paper roll handling? 

A double girder overhead crane with variable frequency drives and a purpose-built lifting beam is a common choice. It combines rigidity, smooth motion and enough capacity for frequent operation.

Why use variable frequency control for paper rolls? 

Variable frequency drives allow soft starting and stopping. This reduces swing and shock, which protects the roll edges and makes precise placement easier.

How do I choose the span and lifting height for a paper mill crane? 

Span follows the distance between runway rails. Lifting height depends on the roll diameter, the lifting beam height and the highest stacking level. Give your building drawing to the crane supplier so both can be checked together.

Can the crane handle different roll sizes? 

Yes, if the lifting attachment is designed for the roll range. Adjustable core shafts or interchangeable attachments help handle different diameters and widths.

What duty class is suitable for paper roll handling? 

Many paper mills choose A5 or above for regular production use. The final choice depends on lifts per hour, working hours per day and load spectrum.

Can Weihua customize a crane for a paper mill? 

Yes. Span, lifting height, duty class, control method and lifting attachment can be customized to the building layout and roll size.

What information is needed for a quotation? 

Please send the roll weight and diameter, span, lifting height, building layout drawing, power supply and working environment.

Get a Quotation for Your Paper Mill Crane

Tell us your capacity, span, lifting height and building layout, and our team will recommend a suitable overhead crane configuration. Contact Weihua for a free quotation.

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