100-Ton Gantry Crane

Product Description

Industries ranging from ports and shipyards to manufacturing plants and warehouses actively rely on the 100-ton gantry crane—a fundamental piece of heavy-duty equipment designed to handle and lift massive loads. Specifically, it is utilized for managing heavy cargo and ship components in maritime settings, while proving essential for efficiently moving large items in industrial and logistics facilities.

100-Ton Gantry Crane Parts

1. Girder

Gantry crane main girder structures typically include truss girders and box girders. Angle steel or I-beams serve as the primary materials that manufacturers weld together to form gantry crane truss girders.

2. Lifting Mechanism

A crane works by using a pulley system to redirect the force required to lift a load and distribute the force over a greater distance. A boom pulley is installed at the end of the boom.

3. Cab

A fixed-cab crane primarily serves as a vehicle to lift and move heavy loads in confined spaces like loading docks and warehouses. This design enables the operator's cab to extend directly over the top of a trailer or truck bed, allowing the operator to control all lifting operations from inside.

 4.Hoist

This component controls vertical lifting. The hoist is attached to the pulley assembly, which allows the hoist to traverse back and forth along the bridge as needed.Its load capacity depends on its design and construction.

5. Braking System

The widespread adoption of brakes in gantry crane systems stems directly from their superior stopping power and reliability.These brakes consist of a rotating disc mounted on the crane shaft and a fixed caliper.

Types Of 100 Ton gantry cranes

100-ton Double-Girder Gantry Crane

Double-girder gantry cranes are essential lifting equipment in factories, ports, cargo yards, and other locations. Their advanced design is designed to handle the loading, unloading, and handling of large cargo. The main structure of a double-girder gantry crane consists of two parallel main beams and two outriggers at each end, which support the entire gantry and move along ground tracks.

100-Ton Rubber-Tyred Gantry Crane (RTG)

Dedicated telescopic container spreaders equip Rubber-Tyred Gantries (RTGs) to handle 20-foot, 40-foot, and 45-foot containers safely and efficiently. Integrated automation technologies, including automatic positioning and anti-sway systems, further boost safety and operational efficiency. Consequently, these cranes primarily serve to lift, handle, and stack containers, leading to their widespread use in ports and large logistics centers.

Heavy Duty Gantry Crane for Tunnel Boring Machine

Heavy-duty gantry cranes are primarily used for lifting Tunnel Boring Machines (TBMs) and are large-scale lifting equipment specifically designed for debris removal, equipment transportation, and shield support operations in subway tunnel construction. They can automatically perform debris removal, unloading, and cycle operations to meet the material transportation requirements of tunnel construction. In addition to debris removal and unloading functions, this crane can also perform critical tasks such as tunnel pipe plate lifting and shield machine assembly, making it an indispensable piece of equipment in shield construction.

Dam Top Hydro Power Cranes

The dam top hydro power crane is a kind of gantry crane, designed for lifting, shifting, and overhauling operations of hydroelectric power station gate systems and barriers to meet the needs of full-cycle operation and maintenance of hydraulic equipment. The hydro power crane is divided into two types: unidirectional and bidirectional.

One-way gantry adopts fixed opening and closing mechanism integrated gantry design, directional walking along the dam axis, with a single-track linear operating range, suitable for single-row gate operation; two-way gantry configuration orthogonal arrangement of lifting trolley system, can realize upstream and downstream multi-position lifting, covering the double-row gates and barrage operation, with cross-row operation capability, operational flexibility is better.

100-Ton Gantry Crane Features

A 100-ton gantry crane is a heavy-duty lifting device designed for lifting heavy loads in a variety of industrial applications. The following are the key features commonly found on 100-ton gantry cranes:

• قدرة الرفع: 100-ton gantry cranes are designed to lift and move loads weighing up to 100 tons. This high lifting capacity makes them suitable for handling large, heavy materials.
• Mobility: 100-ton gantry cranes can be either fixed or mobile. Mobile gantry cranes are mounted on wheels or tracks and can be moved around a facility. Fixed gantry cranes are stationary and provide stability for the lifted load.
• Control System: The control system determines how the crane operates. Common control options include boom control, radio remote control, or cab control. Advanced control systems may include features such as variable speed control and automation.
• Safety Features: Safe operation of a 100-ton gantry crane is paramount. Features such as overload protection, emergency stop buttons, limit switches, collision avoidance systems, and load monitoring contribute to a safer working environment. Power Source: 100-ton gantry cranes can be powered by electric, hydraulic, or diesel power. The choice depends on the availability of the power source and the environmental conditions of the operating area.

These characteristics contribute to the performance, safety, and efficiency of a 100-ton gantry crane. When selecting a gantry crane, it is important to carefully evaluate these characteristics to ensure that the crane meets specific application needs and complies with industry standards and regulations.

Applications and Industries For 100-Ton Gantry Cranes

100-ton gantry cranes offer high lifting capacity and versatility, making them widely used in a variety of industries requiring the lifting and movement of heavy and large loads. Here are some common applications and industries for 100-ton gantry cranes:

• Shipbuilding and Repair: 100-ton gantry cranes are essential for shipyards to lift and position large ship components and sections during ship construction and repair.
• Steel and Metal Fabrication: Industries involved in steel and metal fabrication utilize 100-ton gantry cranes to handle heavy steel plates, beams, and structures.
• Container Handling: Ports and container terminals use 100-ton gantry cranes to load and unload containers from ships and trucks. These cranes facilitate efficient container handling in logistics operations.
• Power Generation: Power plants, particularly those handling large-scale energy generation, use gantry cranes to handle heavy machinery, generators, and components.

The versatility of 100-ton gantry cranes makes them indispensable in industries that handle heavy loads and require efficient and safe lifting solutions. Manufacturers carefully consider the specific needs and constraints of each industry. Therefore, they customize gantry cranes accordingly in order to ensure optimal performance and safety.

Customizing a 100-ton gantry crane

Customizing a 100-ton gantry crane requires consideration of operational requirements, environmental conditions, and long-term development plans. Key factors to consider include:

قدرة الرفع: Specify the required lifting capacity or whether a primary/auxiliary hook configuration (e.g., 50/10 tons) is required.

Span (S): The distance between the centerlines of the crane rails, which determines the area covered.

Lift height (H): The maximum distance between the center of the hook and the ground. This height must be determined based on site obstructions (e.g., cargo piles, vehicles) and the desired stacking height.

Duty class (A): Select between A5 and A6 based on frequency of use and load rating.

Environmental: Consider the operating environment. Cranes used outdoors may require additional weatherproofing, while cranes used in corrosive environments may require special coatings for protection.

In addition to the parameters mentioned above, customizing a 100-ton gantry crane must comprehensively account for site space, environmental factors, power supply method, control system, structural design, and hook type. Consequently, we invite you to contact our dedicated team to discuss a customized solution and obtain a detailed quote.

100 Ton Gantry Crane Supplier-Weihua Group

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