Workstation Bridge Crane

Présentation du produit

Workstation bridge cranes (also known as KBK cranes or light-duty crane systems) are modular, self-supporting light-duty lifting equipment suitable for material handling in workshops, assembly lines, and warehouses. The system uses standardized modular components. You can configure it in single-rail, double-rail, or suspended layouts. This flexibility meets various spatial and operational requirements. It features easy installation, no reliance on the factory roof for load-bearing, and strong expandability, effectively improving handling efficiency, reducing labor costs and operational risks, helping companies optimize space utilization, reduce energy consumption, and increase production efficiency.

Workstation bridge cranes are an ideal material handling solution, offering advantages such as high efficiency, economy, and ease of installation. The entire system uses a modular component design, and Weihua Crane Manufacturer can provide customized designs according to different user needs and handling routes.

Types of Workstation Bridge Crane

Workstation bridge cranes come in several types. We classify them by their main beam structure and material. This variety meets different operational needs.

Single-girder workstation bridge crane

Double-girder workstation bridge crane

Rigid workstation bridge crane:

Flexible workstation bridge crane

Aluminum alloy workstation bridge crane

• Single-girder workstation bridge crane: Utilizes a single main girder, featuring a lightweight structure, suitable for material handling scenarios with a lifting capacity not exceeding 2 tons.
• Double-girder workstation bridge crane: Featuring a double main girder structure, offering stronger load-bearing capacity, larger span, and more stable operation. The lifting range is typically from 125 kg to 3 tons, suitable for medium to large material handling.
• Rigid workstation bridge crane: Based on a rigid steel frame support, exhibiting minimal deformation during operation and strong anti-sway capability. Lifting capacities cover 125 kg to 2 tons, with some reinforced models reaching 5 tons.
• Flexible workstation bridge crane: Constructed from lightweight modular components connected by plug-in or bolts, facilitating easy installation and disassembly, suitable for flexible handling environments under 2 tons.
• Aluminum alloy workstation bridge crane: The main body is made of high-strength aluminum alloy, resulting in a lightweight, corrosion-resistant, rust-proof, and high-cleanliness profile. Suitable for applications with strict hygiene and flexibility requirements, such as food, pharmaceutical, electronics, and laboratory settings. Lifting capacity generally does not exceed 2 tons.

Workstation Bridge Crane Parts

The workstation bridge crane mainly consists of the following core components, forming a modular, high-precision material handling system:

Rail System: Provides the longitudinal movement path of the bridge, using standardized independent rails that can be flexibly arranged in straight lines, curves, or multi-layer layouts to adapt to different spatial structures.

Bridge Beam: Connects the rails on both sides, carrying the trolley; its lightweight structure and high load-bearing capacity make it the core of the main beam structure.

Moving Trolley: Moves laterally along the bridge beam, carrying and precisely positioning the load; available in manual and electric drive versions.

Lifting Mechanism: Typically an electric chain hoist or wire rope hoist, responsible for the safe and efficient vertical lifting of materials, and can integrate specialized tools such as robotic arms for expanded functionality.

Support and Suspension Device: Includes columns and beam supports, forming a self-supporting rigid frame to ensure overall system stability, eliminating reliance on the factory roof structure.

Electrical Control System: Coordinates the actions of all components, achieving smooth operation and precise position control.

All components are designed with standardization, offering excellent compatibility and flexibility. The lifting range typically covers 250kg to 3000kg, meeting the high-precision operation requirements of various industrial scenarios.

Spécifications

Avantages

• Self-supporting design: Eliminates the need for complex factory modifications or roof reinforcement, saving significant time and costs.
• Flexible layout: Supports straight rails, curved rails, switches, and turntables, configurable into straight, curved, closed-loop, and even multi-layer track systems.
• Multiple options: Lifting capacity ranges from 250kg to 3.2 tons, operating temperature ranges from -20℃ to +60℃, offering single/double beam, rigid/flexible, and aluminum alloy structural options, widely applicable to various industrial environments, including special occasions with cleanliness requirements.
• Superior performance: Lightweight yet possesses strong load-bearing and large-span capabilities, ensuring smooth operation and precise positioning.
• Multiple drive options: Supports manual, electric, or fully automatic operation, easily integrating into intelligent production lines to improve efficiency.
• Rugged and durable: Utilizes high-strength materials and a robust structure to ensure long-term safe and stable operation.
• Easy maintenance: Modular design allows for quick and convenient daily inspections and component replacement, effectively reducing maintenance costs.

Application

Automotive manufacturing: In automotive production lines, freestanding workstation cranes are used for the transportation, assembly, and inspection of parts.

Electronics manufacturing: Freestanding Bridge Cranes are equipped with a precision control system, which can stably transport and position electronic components to avoid damage during transportation.

Food processing: Freestanding Bridge Crane systems are made of clean materials that meet hygiene standards. Suitable for the transportation and storage of food raw materials and finished products, as well as for material handling in production lines.

Pharmaceutical manufacturing: In pharmaceutical manufacturing, Freestanding Bridge Crane systems are used for the transportation and packaging of pharmaceutical raw materials and finished products.

Warehouse logistics: For loading and unloading, sorting, and storage of goods.

Custom Workstation Bridge Cranes​

To ensure we provide you with the most suitable lifting solution tailored to your needs, please provide the following information when requesting a quote: required lifting capacity, span, lifting height, work area dimensions, operating mode, and specific application scenario.

Workstation Bridge Crane Manufacturer

As a leading global lifting equipment manufacturer, Weihua Global specializes in providing high-performance and reliable Freestanding Bridge Crane systems. With years of industry experience and technology accumulation, we focus on providing customized solutions for our customers, covering a wide range of monorail crane systems, single girder, double girder, industrial jib crane, and gantry cranes to meet the diversified needs of automotive manufacturing, electronics industry, food processing, warehousing and logistics, and so on. Contact our professional team today for exclusive solutions!